by Peter de Groot
Over the last few decades, additive manufacturing (AM)/3D printing has fundamentally changed the way that manufacturers approach product development. Industry is now almost universally aware of the term rapid prototyping, using AM to convert 3D CAD data into physical models in a matter of hours. The role of AM in prototyping has become embedded across all industrial sectors.
AM has enabled concurrent engineering―where all relevant departments can be engaged early in the product development process. Concurrent engineering replaces traditional “over-the-wall” product development, where design iterations could be delayed by weeks to accommodate tooling and machining considerations. The benefits are dramatic time-to-market reductions and cost savings in product development.
AM is a uniquely disruptive technology. 25-30 years ago, it changed the manufacturing paradigm by altering the way that manufacturers produced prototypes. Today, it is disrupting the way that manufacturers produce end-use parts and components and is increasingly seen as a truly viable production technique. Now the conversation among manufacturers is around the most judicious use of AM for production, its advantages, the sweet spot is in terms of production volumes, key opportunities, and barriers to entry. Many of these barriers relate to precision quality control of AM parts, which challenge traditional methods of surface metrology.
